China China planetary gearbox manufacturer TI gearbox assembly

Solution Description

Manufacturing facility Offer Spur planetary reducer gearbox

Product name Precision Planetary Gearbox
Max.output torque 100 N.M
Rated input pace 4,000 rpm
Ratio a hundred
Backlash 3  arcmin

Solution Assortment

Remember to decide on the appropriate collection according to your programs.:
PBMD one hundred eighty/PBMD+a hundred and eighty Level 1

STAGE Level one
Reduction ratio i three four five six seven eight 10
Rated output torque T2N Nm 590 1080 1180 1100 1090 a thousand 930
in.lb 5222 9558 10443 9735 9647 8850 8231
Emergency braking torque
Allow 1000 occasions in the working daily life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input pace
(T2N, 20°C ambient temperature)
 
N 1n rpm 2500 2500 2800 2800 2800 2800 2800
Optimum enter velocity n 1max rpm 5500 5500 5500 5500 5500 5500 5500
Optimum return clearance jt arcmin PBMD 180≤5ARCMIN   PLMD+ 180≤3ARCMIN  custom made≤1 ARCMIN
No-load moment
(nt=3000rmp, gearbox 20°C)
 
T 012 Nm 14 eleven nine eight six.8 6 5
in.lb 124 97 80 71 sixty fifty three 44
Torsional rigidity C t21 Nm/ arcmin 142
in.lb/arcmin   1257
Maximum radial drive F 2AMAX N 15000
lbf 3375
Maximum axial force F 3RMAX N 8000
  lbf 1800
Maximum roll torque M 2KMax Nm 1600
  in.lb 14160
existence span Lh hr ≥20000
Performance at total load η % 97
Ambient temperature ºC -fifteen~40
F 5~104
The greatest allowable temperature of the shell ºC +ninety
F 194
Lubricating   Life Lubrication
The path of rotation   Input and output in the very same route
Safety stage   IP65
Installation path   Any
Operating sounds(i=ten and n1=3000rpm no load) LPA              dB(A) ≤58
Moment of inertia J1 Kg.cm2 29.03 23.89 23.51 22.seventy five 22.84 22.fifty nine 22.53
10-3in.lb.s2 twenty five.14 twenty.sixty nine twenty.36 19.70 19.78 19.fifty six 19.51

Solution Description.: 

Planetary gearbox is a kind of reducer with wide versatility.
The interior gear adopts reduced carbon alloy steel carburizing quenching and grinding or nitriding approach.
Planetary gearbox has the qualities of tiny structure size, huge output torque, higher velocity ratio, large effectiveness, protected and reputable functionality, and so forth.
The internal gear of the planetary gearbox can be divided into spur equipment and helical gear.
Consumers can decide on the appropriate precision reducer according to the wants of the application.

PBMD ( picture case in point: i=4 )
Suitable for periodic work system ( ED≤60% )

                                 Max. Enter RPM (min-one)

PBMD*Large PRECISION  ( picture example: i=4 )
Suitable for periodic function method ( ED≤60% )
                             Max. Enter RPM (min-one)

Very hot Goods.:   

 

Major Attributes:

1. Substantial rigidity: Carburizing, carbon nitrogen co-carburizing, outstanding quenching heat treatment, the advantages of high productivity, good quenching.
two. High precision: Adopt superior gear,strictly controlled in high quality and technological innovation.
3. High torque:
(1) Front shell and tooth ring adopt integral design 
(2) Built-in design and style of planetary body and output shaft 
(3) Bearing prolonged span design, ensure the output load capacity 
(4) Entire needle rolling, improve make contact with surface 
(5) Modular layout of motor connection plate  
4. Low sound:
The helical tooth surface area is modified for tooth form and lead to reduce the influence and sounds of gear on the enter and output,
then boost gear support daily life tremendously. 

OUR Gain

Layout & technologies
We style and technological innovation
one. The gear transmission interface adopots total needle roller bearings with no cage,
increading the get in touch with location to increase the rigidity of the construction and the output torque.

2. The earth provider and the output shaft adopts an integrated structure layout to
increase the compactness of the structurer even though guaranteeing the highest torsional rigidity.

three. Utilizing artificial lubricating grease and adopting the sealing design of IP65 protection quality,
the lubricating oil does not leak and is upkeep-free of charge.

four. By trimming the tooth profile and guide of the screw tooth surface to reduce the effect and noise of the equipment in and out,
make the equipment meshing procedure much more stable and improve the service life of gear method. 

5. The reducer adopts helical equipment style,and its tooth profile meshing ratio is more than 2 times that of common spur gears.
It has the characteristics of sleek working,minimal sound,substantial output torque and lower backlash. 
   

Complex services:

  • According to the appropriate parameters presented by the client, the CZPT engineering application is utilised to produce the movement load curve diagram of the mechanism equipment to acquire the corresponding parameters and derive the motion load curve. Intuitively show critical parameters and load indexes in the transmission system to assist buyers have out sensible structural design.
  • SIGRINER provides a motor database from five hundred servo motor manufacturers around the world

Buyer training:
We are honored to offer you with our applied computing and transmission style expertise. We can give relevant instruction in accordance to your demands. Make sure you speak to our engineer. 
  
Technical testing center    

Functions of CZPT Precision planetary gearbox

  • Extremely large electrical power density, torque increased by 40%
  • Easy motor set up, optional set up with size payment
  • Adaptable set up, the gearbox can be set up vertically, horizontally, and up or down collectively with the driven shaft
  • Very high positioning precision, return clearance is less than arc minutes
  • By way of helical equipment meshing, the operation is steady, and the running sound is less than 50dB-A
  • The world’s top lifestyle expectancy, and the raw components and system of the seal ring have been optimized

Purposes.:  

PBM (common)
Cycle Purposes (ED≤60%)
Higher dynamic programs
Higher positioning precision
Reverse procedure
PBMD*Substantial PERCISION
Application of steady operation (ED≤60%)
Higher rated speed
Temperature-sensitive programs
Higher high quality manage transmission

Technological information
                            PBMD              PBMD*Substantial PRECISION
Dimensions                           180                        180 
I                            3-one hundred                         3-one hundred  
Jt regular ( arcmin )          ≤3,≤5                           ≤1
T2B (NM)                    4500                         3600  
N1Max(rpm)                 6000                         8000  

   1. Max. 38 Fasten hub diameter 

   2. Max. 38  Fasten hub diameter 

   

Sector software

  • We supply quickly source and sturdy assistance all in excess of the world through a comprehensive income and service community
  • With years of wealthy expertise, our authoritative professionals provide market place-foremost consulting services for numerous industrial sectors 
  • Robotics, automation and manipulator technology
  • A range of servo gearboxes and mechanical transmission techniques, from affordable to substantial-stop types can be utilized to numerous robots and their auxiliary axes, this sort of as transmission shafts and station control devices 
  • Printing machine
  • Modern gearbox assures balance, synchronization precision and prolonged-phrase accuracy even at higher speeds
    The ideal answer for high-quality printing processes and other continuous responsibility applications
    Alternative: integrated sensor for checking paper rigidity and related parameters  
  • Machine equipment and producing methods
  • Higher precision, steady operation and large performance are all derived from secure, zero backlash and high rigidity mechanical system answers, this kind of as the software of items on feed, rotation and auxiliary axes 
  • Meals and packaging equipment
  • A collection of gearboxes specifically designed for a variety of shafts utilised in the discipline of packaging technology (including gearboxes with anti-corrosion design and style)-can optimize perform performance, mechanical overall flexibility and cycle speed 
  • Textile machine  
  • Automatic cHangZhou creation line


Our Services.:

1) Competitive price and excellent high quality

2) Utilized for transmission methods.

three) Outstanding efficiency, extended employing existence
four) Prompt response on acquiring Inquiries or any other messages from clients
5) only normal planetary gearbox supplied

Shipping and delivery and transport: We supply CZPT transport, international express and air transportation to produce your merchandise to you.
(*Arrival time will fluctuate dependent on location place coverage and traffic issue.)

Serving: All goods have a one-calendar year warranty and online specialized support. 

FAQ

Q: Are you investing organization or maker?

A: We are group organization with big assortment of items and production bases, also do trading firm business with a lot more than twenty years export ordeals.

Q:What is the MOQ?

A: 1 or 2pcs is obtainable.

Q: How extended is your shipping and delivery time?

A: 3-5 times through DHL, TNT, UPS, FEDEX. Ocean shipping and delivery is based on distinct international locations.

Packaging & Supply

packaged in Carton with foam inside of or as for each customer’s requirements (Common export canton) 
Lead Time:

Quantity(Pieces) 1 – 10 >10
Est. Time(times) seven To be negotiated

 

To Be Negotiated 5 Pieces
(Min. Order)

###

Application: Motor, Machinery
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step

###

Product name Precision Planetary Gearbox
Max.output torque 100 N.M
Rated input speed 4,000 rpm
Ratio 100
Backlash 3  arcmin

###

STAGE Level 1
Reduction ratio i 3 4 5 6 7 8 10
Rated output torque T2N Nm 590 1080 1180 1100 1090 1000 930
in.lb 5222 9558 10443 9735 9647 8850 8231
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
 
N 1n rpm 2500 2500 2800 2800 2800 2800 2800
Maximum input speed n 1max rpm 5500 5500 5500 5500 5500 5500 5500
Maximum return clearance jt arcmin PBMD 180≤5ARCMIN   PLMD+ 180≤3ARCMIN  custom made≤1 ARCMIN
No-load moment
(nt=3000rmp, gearbox 20°C)
 
T 012 Nm 14 11 9 8 6.8 6 5
in.lb 124 97 80 71 60 53 44
Torsional rigidity C t21 Nm/ arcmin 142
in.lb/arcmin   1257
Maximum radial force F 2AMAX N 15000
lbf 3375
Maximum axial force F 3RMAX N 8000
  lbf 1800
Maximum roll torque M 2KMax Nm 1600
  in.lb 14160
life span Lh hr 20000
Efficiency at full load η % 97
Ambient temperature ºC -15~40
F 5~104
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise(i=10 and n1=3000rpm no load) LPA              dB(A) 58
Moment of inertia J1 Kg.cm2 29.03 23.89 23.51 22.75 22.84 22.59 22.53
10-3in.lb.s2 25.14 20.69 20.36 19.70 19.78 19.56 19.51

###

Quantity(Pieces) 1  10 >10
Est. Time(days) 7 To be negotiated
To Be Negotiated 5 Pieces
(Min. Order)

###

Application: Motor, Machinery
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step

###

Product name Precision Planetary Gearbox
Max.output torque 100 N.M
Rated input speed 4,000 rpm
Ratio 100
Backlash 3  arcmin

###

STAGE Level 1
Reduction ratio i 3 4 5 6 7 8 10
Rated output torque T2N Nm 590 1080 1180 1100 1090 1000 930
in.lb 5222 9558 10443 9735 9647 8850 8231
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
 
N 1n rpm 2500 2500 2800 2800 2800 2800 2800
Maximum input speed n 1max rpm 5500 5500 5500 5500 5500 5500 5500
Maximum return clearance jt arcmin PBMD 180≤5ARCMIN   PLMD+ 180≤3ARCMIN  custom made≤1 ARCMIN
No-load moment
(nt=3000rmp, gearbox 20°C)
 
T 012 Nm 14 11 9 8 6.8 6 5
in.lb 124 97 80 71 60 53 44
Torsional rigidity C t21 Nm/ arcmin 142
in.lb/arcmin   1257
Maximum radial force F 2AMAX N 15000
lbf 3375
Maximum axial force F 3RMAX N 8000
  lbf 1800
Maximum roll torque M 2KMax Nm 1600
  in.lb 14160
life span Lh hr 20000
Efficiency at full load η % 97
Ambient temperature ºC -15~40
F 5~104
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise(i=10 and n1=3000rpm no load) LPA              dB(A) 58
Moment of inertia J1 Kg.cm2 29.03 23.89 23.51 22.75 22.84 22.59 22.53
10-3in.lb.s2 25.14 20.69 20.36 19.70 19.78 19.56 19.51

###

Quantity(Pieces) 1  10 >10
Est. Time(days) 7 To be negotiated

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China China planetary gearbox manufacturer TI     gearbox assembly	China China planetary gearbox manufacturer TI     gearbox assembly
editor by czh 2022-12-09