China Gearbox reducer for single screw extruder gearbox assembly

Relevant Industries: Production Plant, Residence Use, Retail, Foods Store, Printing Stores, Development works , Power & Mining, Meals & Beverage Stores
Gearing Arrangement: Helical
Output Torque: 1972-13130 Nm
Enter Pace: thirty-100RPM
Output Pace: 600-1500RPM
Model: ZLYJ173
Colour: Tailored
Item title: CZPT gearbox
Materials: Cast Iron
Software: Plastic one screw extruder
Certification: ISO9001
Warranty: 1 Yr
Packaging Particulars: CZPT gearbox 1.Coverd by PE movie 2.Sturdy picket box

WHY Select US?!1.CZPT only provide aggressive gain products.2.Complete refund or Free of charge substitute incase of negative high quality or late shipping and delivery!3.CZPT are emphasis on support for answer, not only provide screw barrel components.4.Top quality is our lifestyle, with us your money in risk-free your company in safe!!!5.CZPT is the 2018 calendar year the most welcomed Alibaba gold provider!!!Please you can examine our manufacturing facility video clip from Fb or Youtube as below url(one hundred% authentic):Facebook: /jaihogroup.com.cnYoutube: https://youtu.be/jFI8SeAqZBE
ZLYJ gearbox collection are transmission devices, which are specially made for one-screw extruder with substantial precision, difficult equipment surface, accompany with thrust. Adopting the technical requirements stipulated in JB/T9050. 1-1999, all CZPT gearboxes are made accordingly.
ZLYJ& SZ series gearbox reducer for plastic and rubber extruder device
Items Present Device PartsName: Large Top quality CZPT gearboxBrand:Jai HoOriginal: ChinaGear material: high alloy steel minimal carbon (20CrMnTi)
The interface is hardened, precision-ground and hard-chrome-plated to 870HV hardness and Ra .8-1.6µm roughness, so the shaft-seal is super hard, resists put on and corrosion, and quite resilient.
Main FeaturesMade of carburizing steel (Forging), go by way of normalization warmth therapy for solid carburizing metal and gear faces are also nitride-treated to at the very least 60HRC hardness for optimum rigidity and carburizing depth .8-1.1MM and dress in resistance.
One Screw Extruder GearboxOur CZPT gearbox for single screw extruder adopts substantial toughness alloy metal material and the equipment is of higher precision. It is less noisy, function quietly and efficiently. So it is a for a longer time support daily life.
Gearbox casting body1. we prepare enough casting human body in our workshop to guarantee the shipping time.
two. this is our new gearbox casting body style.
3. rapidly shipping time and high high quality
Warmth remedy furnaceWe have possess heat therapy for the gears and gearshaft, so it is effortless for us to control the good quality and the high quality is much more gurantee.
Gearbox with Further cooler and oil pump1. we have the Plate Cooler which tends to make the oil cooling velocity a lot more more quickly and much more effective.2. We have the very good high quality Oil pump, which tends to make the gearbox existence time more lengthier.3.the material of cooling tube is pure bronze CZPT Gearbox Measurement

ZLYJ sequence gearbox for single- screw plastic extruder
No. gearbox design Ratio variety suggest screw diameter/mm suggest energy/HP ranking load torque/N.m dimensions(L*W*H)/mm neight fat/KG
one ZLYJ133 8/12.5/sixteen/twenty 35/45/fifty six~fifteen 764 478*a hundred and seventy*260 144
two ZLYJ146 10/12.5/sixteen/20 45/55 10~20 1165 560*250*320 205
3 ZLYJ173 10/sixteen/20 fifty five/sixty five fifteen~30 1962 576*256*340 256
four ZLYJ180 sixty five fifteen~forty 2764 650*256*400 350
five ZLYJ200 12.5/16/twenty sixty five/75 30~60 3583 750*340*480 350
six ZLYJ225 twelve.5/16/twenty 90 40~75 5334 800*360*500 650
seven ZLYJ250 16/12.5/twenty one hundred 50~a hundred 6306 930*380*560 815
eight ZLYJ280 sixteen/twelve.5/twenty one hundred and five/a hundred and ten seventy five~122 7643 970*410*600 1571
9 ZLYJ315 sixteen/12.5/20 a hundred and twenty one hundred~one hundred seventy five 11822 1160*450*seven hundred 1410
ten ZLYJ330 sixteen/12.5/twenty 150/a hundred and sixty one hundred fifty~217 21000 1160*450*seven-hundred 1520
eleven ZLYJ375 sixteen/twelve.5/twenty 150/one hundred sixty 217~312 21096 1280*466*800 1800
12 ZLYJ420 16/12.5/twenty one hundred fifty/a hundred sixty five 272~428 25478 1420*550*920 1800
thirteen ZLYJ450 sixteen/12.5/twenty one hundred sixty five 380~544 33885 1550*1200*one thousand 3560

Good raw materialsone. CZPT gearbox of 112-146 is Normal cooling, 173-250 is Coil cooling, 225-250 is Cooler Cooling with pump. the materials of cooling tube is pure bronze.( with cooling tower or not)2. The total equipment materials is solid iron, Equipment substance: large alloy metal lower carbon (20CrMnTi), surface area is carburized scenario upto .7-1.1mm,floor hardness is HRC58-sixty four, precision of equipment is GB10095-88-5 standarded. gear craft is (gear grinding)3. Our bearing is Tapered Roller Bearings( china prime brand CZPT gearbox oil seal)4. There are several typical ratio: 8,ten,12.5,sixteen,twenty, is dependent on clients requirements.5. Different seal sort and best oil leak-evidence perform.(ZheJiang CZPT model gearbox oil seal)
Our Company Our Service * Provide substantial high quality ban heater, solitary & twin screw barrel CZPT gearbox , SZ gearbox line .
* 1 yr ensure with inspection report & raw content MTC to buyer.
Factory workshopAdvanced CNC milling device. 5 enginners and fifty specialist worker group. 24h on the web service ready to serve for you.
Twin Screw ExtruderWe have rich encounter in producing single & twin screw barrel, gearbox , plastic Single & twin screw extruder.
ALSO WE CAN DO OTHER Services FOR YOU Other than THE GEARBOX, IF YOU ARE Interested IN Underneath Parts, JUST Click THE Picture, OUR High quality AND Provider WILL Never ever Enable YOU DOWN
1.Your inquiry will be replied in 12 hours.
two.Welcome drafts, we can do tailored gearboxes.
three. We could provide spare components of the gearboxes
FAQ1. Q: How about JAIHO? R:ten years experienced, Germany Complex invested considering that 2002, major screw barrel manufacturer in China.2. Q:What’s CZPT ability? R:Passed ISO 9001:2008, Our workshop 12000SQM, 5 Engineer team, fifty excellent skilled personnel, All CNC pc handle screw processing, 1000sets screw barrel capacity per month.3. Q:What’s the supply time of HDPE LDPE Movie RECYCLING PELLETIZING SCREW BARREL? R:for typical size, we have concluded stock and semi-completed stock, 2weeks max ample for customized, usually 3~4weeks.4.Q:How about CZPT screw barrel top quality and value? R:Germany Complex invested, Great top quality in China with aggressive price and globle following-sale service5. Q:How to make confident the screw suited for my extruder? R:Let us know what dimensions you want and we can examine it with our drawing.We have lots of BEX,KMD,CMT,AMUT, Weber,Haitian,ChenHsong,ChenDe,Tedric,JSW, ect. If your extruder is produced in China,it is effortless to get the unique drawing.Any way,Our engineer can evaluate in your manufacturing facility, his English is very good,so cost is saved.6.Q:In which is CZPT factory and how to achieve there? R:At Xihu (West Lake) Dis., HangZhou Town,ZHangZhoug Province. It’s near ZheJiang Metropolis and HangZhou Metropolis,If you want to check out us,we can pick up you there.

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China Gearbox reducer for single screw extruder     gearbox assembly	China Gearbox reducer for single screw extruder     gearbox assembly
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