China OEM CZPT Series Gear Box of Plastic Extruder best automatic gearbox

Product Description

1) Small volume
2) Big transmission torque
3) High efficiency
4) Low consumption

ZLYJ gearbox series are transmission devices, which are specially designed for single-screw extruder with high precision, hard gear surface, accompany with thrust. Adopting the technical specifications stipulated in JB/T9050.1-1999, all CZPT gearboxes are designed accordingly.
Main Features:
1. The material of gear is the high strength alloy steel, it is manufactured by carburizing, quenching (and other heat treatment), gringding process at last. The gear is in high precison ( 6 grade ) and high hardness ( reaches HRC54-62). Besides, it features low noise when operating.
2. It contains high bearing ability thrust, which is performed reliable and can withstand larger axial thrust.
3. All the items are treated by forced lubrication and cooling system except very few small specification products.
4. CZPT series gearbox is adopted by six-side processing box. Its normal installation is horizontal, but can also be changed to vertical installation according to customer’s requirment.
5. Efficiency transmission, low noise, long operaton time.
Package

Why choose us?
A> long time experience and history
B> long time nitriding treatment and heating treatment by itself
C>advanced Fanuk series CNC computer-controlled milling machines
D>depth hole drilling machine in 10meters length, which ensure the straigtnss of barrel inside.
E> CAD drawing confirmation before start making
F> Prompt after sale service
G>Land owner and registration capital 25, 000, 000RMB

If there is any problem, you can contact with us at any time, we will reply you as soon as possible!

Type Spec Input Power(kw) N( enter) N(output) Output Torque Permitted axial thrust of output shaft(KN) Screw Diameter Length-diameter ratio
(N@m)
ZLYJ 112-8 5.5 800 100 525 35 Ø35 25:01:00
133-8 8 800 100 764 39 Ø50 25:01:00
146-10 11 1000 100 1050 54 Ø55 25:01:00
173-10 18.5 900 90 1962 110 Ø65 25:01:00
200-12.5 30 1000 80 3581 155 Ø75 25:01:00
225-12.5 45 1000 80 5371 180 Ø90 25:01:00
250-16 55 1120 70 7503 192 Ø105 25:01:00
280-16 75 960 60 7643 258 Ø110 25:01:00
315-16 85 960 60 13528 287 Ø120 25:01:00
330-16 110 960 60 17507 360 Ø135 25:01:00
375-16 132 960 60 21008 390 Ø150 25:01:00
395-16 185 960 60 29442 400 Ø160 25:01:00
420-16 160 960 60 31831 430 Ø160 25:01:00
420-16 220 960 60 31831 430 Ø170 25:01:00
450-20 213 1000 60 40640 500 Ø160/Ø170 25:01:00
560-17 540 1000 50 84034 700 Ø200 25:01:00
630-10 540 1000 50 15712 770 Ø250 25:01:00

 

Application: Industry
Hardness: Hardened
Screw Design: Single-Screw
Color: Red.Blue .White.etc
Lead Time: 25days
Manufacturing Method: Rolling Gear
Customization:
Available

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Customized Request

plastic gearbox

Types of Plastics Commonly Used in Manufacturing Plastic Gearboxes

Several types of plastics are commonly used in the manufacturing of plastic gearboxes, each offering specific properties and advantages:

  • Polyamide (Nylon): Nylon is a popular choice due to its excellent wear resistance, low friction, and good impact strength. It can handle moderate loads and is suitable for various applications.
  • Polyoxymethylene (Acetal): Acetaplastic gearbox

    Consumer Products Benefiting from the Use of Plastic Gearboxes

    Plastic gearboxes offer distinct advantages that make them suitable for various consumer products, enhancing functionality and user experience. Here are some consumer products that benefit from the use of plastic gearboxes:

    • Home Appliances: Plastic gearboxes are used in appliances like blenders, food processors, and coffee grinders, where their lightweight and corrosion-resistant properties contribute to efficient and safe operation.
    • Automated Toys: Many robotic and motorized toys utilize plastic gearboxes to achieve movement and interaction, providing entertainment and educational value to users.
    • Personal Electronics: Consumer electronics such as cameras, printers, and smartphones employ plastic gearboxes for various mechanisms, ensuring compact designs and smooth functionality.
    • Power Tools: Plastic gearboxes are integrated into power tools like drills and screwdrivers, enhancing the tools’ performance while maintaining manageable weight.
    • Health and Fitness Equipment: Exercise machines, massage devices, and personal care products often use plastic gearboxes to deliver controlled movement and adjustability.
    • Garden and Outdoor Products: Plastic gearboxes find use in products like lawnmowers, trimmers, and sprinklers, contributing to efficient outdoor maintenance tasks.
    • Audio and Visual Equipment: Plastic gearboxes are employed in devices like DVD players, projectors, and motorized screens, enabling precise movements and quiet operation.

    Plastic gearboxes enhance the performance, reliplastic gearbox

    Ensuring Durability and Strength of Plastic Gearboxes

    Manufacturers employ several strategies to ensure the durability and strength of plastic gearboxes:

    • Material Selection: Choosing the appropriate plastic material with the right mechanical properties for the specific application, considering factors like load, speed, temperature, and environment.
    • Engineering Design: Designing gear teeth profiles, dimensions, and housing structures that distribute loads evenly and minimize stress concentrations.
    • Reinforcement: Incorporating additives or reinforcements such as glass fibers, carbon fibers, or minerals to enhance the strength and rigidity of the plastic material.
    • Precision Manufacturing: Utilizing advanced manufacturing techniques, such as injection molding or precision machining, to produce accurate and consistent gear components.
    • Tolerances and Clearances: Ensuring proper tolerances and clearances between gear teeth to reduce friction and prevent premature wear.
    • Testing and Quality Control: Conducting rigorous testing, including load testing, wear testing, and environmental testing, to verify the gearbox’s performance and durability.

    By combining these approaches, manufacturers can create plastic gearboxes that meet the required durability and strength standards for various applications.

    ability, and safety of these consumer products, making them more accessible and user-friendly for everyday use.

    l provides high stiffness, low friction, and good dimensional stability. It is often used for small gears and low-load applications.

  • Polyethylene (PE): PE offers low friction, good impact strength, and chemical resistance. It’s suitable for applications with light loads and low speeds.
  • Polycarbonate (PC): PC provides high impact resistance and transparency. It’s used in applications requiring good visibility and moderate load-bearing capacity.
  • Polyphenylene Sulfide (PPS): PPS offers high temperature resistance and chemical resistance. It’s suitable for applications in demanding environments.
  • Polyetheretherketone (PEEK): PEEK is a high-performance plastic with excellent temperature and chemical resistance. It’s used in high-temperature and harsh environments.

The choice of plastic depends on the specific requirements of the application, including load, speed, temperature, and environmental factors.

China OEM CZPT Series Gear Box of Plastic Extruder   best automatic gearbox	China OEM CZPT Series Gear Box of Plastic Extruder   best automatic gearbox
editor by CX 2023-08-15